New Workbench

A month or so ago I completed Phase 1 of my epic plan to re-build the man cave (otherwise known as The Hall of Half-built Curiosities). I’ve been using a pretty bog standard Ikea desk since God were a lad and I’d always wanted to custom build something a little better suited to what I needed. So I stripped everything out and dumped it all in a huge pile in the bathroom (which made Kay deliriously happy I can assure you) and started hacking up bits of 2×4 and huge sheets of MDF.

Top tip number one folks: never, ever, buy timber over the interwebs ‘cos they’ll pick the twistiest POS sticks out of the entire stack for you. I’m surprised the ones I got even had the birds and squirrels removed. Every cloud though… I now know how to tune a hand plane and how to use winding sticks to turn Disney princess castle turret handrails into straight, though admittedly somewhat thinner, things. Of course it would have made much more sense to sack ’em off, barbecue some nice steaks and just buy some straight ones but where’s the fun in that?

I wanted the supporting structure to be nice and open with no legs to get in the way. I pretty much managed that but had to put a couple of glued up 4×4 props at either end of the bench. The remainder of the support comes from 2×4 wall plates bolted to the masonry walls with hoooj hammer fixings. In the end, the thing is pretty much bomb-proof and easily takes my weight without any sign of movement; way more solid than I had hoped for.

I’ve covered it using a couple of 8×4 sheets of 18mm MDF which I managed to get pretty much bob on when it came to level and joins. I even jigsawed some curves on the ends to make it nice and purdy. Oh yeah, I cut out some holes for cabling as well. Turns out my poor little Black and Decker does not like three inch hole saws. Some of the magic smoke definitely escaped and I had to leave it outside for while as it had become something of a fire risk.

The next job is to build some under bench storage; probably just simple MDF boxes with doors and casters. After that I’m planning on putting up some French cleats on the walls so I can put up custom and adjustable storage type stuff.

Really pleased so far. It’s not fine carpentry by any means but that’s not what I want. I want something beefy that I can get paint and glue and grease and solder and coffee and sweat and blood and tears and kitten guts on. No. Not kitten guts. I mis-spoke.

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